The Iron Castings You Need for a Stable Supply Chain
The most respected brands in the world count on Waupaca Foundry for consistently high-quality gray iron, ductile iron, high strength ductile iron and austempered ductile iron castings. Waupaca is a valued partner in the supply chain because we deliver consistent, high quality cast and machined iron casting components with a proven record of solving the toughest supply chain challenges.
Our promise to you is simple. To provide supply chain confidence from concept to launch and beyond, we deliver:
- Highest quality iron castings
- Lowest possible cost
- Supply chain stability
Our team understands your position—you’re constantly challenged to meet year-over-year cost reductions, with no room for quality issues, delivery delays or unexpected shutdowns. We’ve got your back.
At Waupaca Foundry, generations of foundry experience, process control, and innovation combine to create a culture of stability and success. Everything—from our vertical molding machines (designed, built, and maintained in-house) to iron casting design collaboration and manufacturing process control—is designed to benefit your business.
We collaborate with OEMs and their Tier 1 suppliers on VA/VE support, additive manufacturing, parts weight reduction through smart lightweighting strategies, and assessing when to convert fabrications and weldments to iron castings.
- Jun 26, 2023
Dehumidification system saves energy, improves efficiency
A revolutionary blast-air dehumidification system is decreasing energy costs, decreasing raw material use, and increasing melt efficiency.
- Jun 26, 2023
Smart Ventilation System Saves Energy
Automation, technology, and innovation are at the heart of one of the world’s oldest industries. At Waupaca Foundry located in Waupaca, Wisconsin, the linked foundries Plant 2 and Plant 3 share a melt center and cycle more than 1 million cubic feet of air every minute. Air is constantly monitored for quality, worker comfort, and consistent temperature across the 665,850 square foot gray iron foundries.
- Oct 07, 2022
Optimizing Compressed Air Usage Leads to Greater Energy Efficiency
Waupaca Foundry Plant 1, located in Waupaca, Wis., operates two compressor rooms. Compressed air is one of its top three significant energy users and represents 10% of the facility’s annual electricity usage. Compressed air supports critical operations such as pneumatics, robotics, and environmental control systems.
Our U.S. machining and foundry operations follow a IATF and ISO management systems including quality, healthy and safety, environmental, and energy. This continuous improvement of operations and processes combines a rich legacy of innovation and lean manufacturing principles with process control that has enabled automation and technology to consistently deliver high quality iron casting solutions.
We underscore all that with a highly attentive customer support team, including key account managers and quality technicians who regularly visit customers—in person. Keeping our field reps on the road, a valuable customer benefit, is an example of Waupaca Foundry’s commitment to your success.
Discover the power of true capacity. Source the best quality iron castings with the best cost to value ratio. Rest Assured.
Click below to learn how we deliver unbeatable value to OEMs and their Tier 1 suppliers in the markets we serve.
At Waupaca Foundry, we move people. We build infrastructures. We cultivate opportunities. When you need it now, we're there. We create ductile and gray iron castings the world uses and trusts.